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Chevy Volt Conquers the Mountains of Tennessee
Added by VoltAge admin
Tuesday, 01 September 2009 07:47

By Alex Cattelan, GM Powertrain Assistant Chief Engineer, Voltec Electric Propulsion System

Driving the twisty, winding roads of Knoxville, Tennessee, you really get to see what a car is made of. That is why I was there last week putting the Chevrolet Volt electric plug-in vehicle through its paces. 

As we all know, it’s not enough that a car have the technical engineering to operate seamlessly, but it has to have the right feel, too. The vehicle reaction needs to be intuitive to the driver. Whether driving in pure electric mode with a charged battery or when the engine kicks in to sustain battery charge, the car must always have the same responsiveness that a driver would expect from any great vehicle. Push on the throttle, the car speeds up. Drive a steep grade, the car makes the climb. The thermometer outside reads 95 degrees, the vehicle takes the heat.

It’s my team’s responsibility to ensure that the drive performance of the next generation electric vehicle is meeting expectations. To do that, our team drove 7 test vehicles from Milford, Michigan, to the mountains of Tennessee to calibrate how the Volt’s battery energy, fuel efficiency, and drive quality work together in real world conditions.   

Right now, our focus is on the driver experience, and I have to say we are happy with the results. After testing the Volt in cold, winter conditions in Canada (my home country, by the way), in high altitudes in Denver, in hot climates in Death Valley and now in Knoxville, we have not found any surprises. A baseline has been established that we can use to fine tune further development, and considering our tight deadline, the results have been very good. Cabin conditions and under-hood temperatures all stand up to the heat and grade challenges put to the battery pack. System testing to date verifies that we can properly balance vehicle requirements such as drive performance, drive feel, thermal conditions and efficiency. Everything we are doing proves the Volt is right on track.

This is a whole new ballgame from the past EV experience. We’re developing a unique vehicle architecture, and it is a once-in-a-lifetime opportunity for me to make decisions based on things we have never done before. As I stood next to the Volt on top of a mountain last weekend, I felt overwhelmingly enthusiastic about its capability. I’m confident that Chevy Volt drivers will feel invigorated like I do by its exciting, smooth, quiet, and fuel-efficient performance.    

I have always loved nature and to have the opportunity to have a real global impact by making greener cars makes me proud. There’s a revolution underway, and I am part of an effort that will be causing an upheaval in our entire industry over the next 50 years.

For now, I look forward to hitting the open road again – but this time on my Suzuki GSXR 750 motorcyle.  Somehow, I suspect my upcoming vacation to Georgia along some of these same roads will be somewhat less exciting - since nothing will top the experience for me of cruising along in a high performance electric car.  

 Cattelan_photo

Comments (21)Add Comment
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written by John Crawford, November 18, 2009
As a senior citizen,(and there are more of them every day) it is very important to be able to enter and
exit the door aperature easily, without twisting yourself into a pretzel. The Volt should be designed
with a door aperture to permit seniors and people over 6 foot tall to enter easily. We still own a
2002 Saturn Station wagon. A fine vehicle to drive, but difficult to get in and out of. I wrote Saturn
several times about the difficulty of getting in and out, and I observed no change in the design of their smaller vehicles. Where is Saturn now? I believe that the reason so many truck type vehicles are sold is because of the ease of exit and entry. If the Volt is built with a higher roof line and thought put into a customers entry in the vehicle they will sell many vehicles.
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written by Don Cordell, September 04, 2009
With the constant electronic problems I have with my 1996 Cad Fleetwood, I am leary of an all electric car.
I'd like to see that car perform on a trip from Los Angeles to Las Vegas when the outside temp, is 110 degrees, and Running the Air Conditioner to lower the cab temp to even 78 degrees.
I'd also like to see the performance in our northern states (N. Dakota) when the outside temp is -20 degrees, and the driver uses a heater to bring the cab temp to at least 72 degrees.
I anticipate many battery problems, when with all the Notebook Computers had well engineered batteries shorting out and causing fires. I also am leary of the life time of any battery as the energy storage is reduced each cycle. The pending replacement cost of the battery pack, or of even an individual failed cell will be a great financial burden upon the owners.
While we are contemplating the extra expense of these cars, our local governments are now planning to scan our ID to charge us a fee for driving on our already paid for highways, and I've seen referance to even charging us an fee per mile of all driving, since we are using less fuel, which means less TAXES, for the government.
It will be simplified for our government to charge us for walking down our government owned sidewalks after they have inserted our RFID capsul in our arms, so we can be taxed for walking down the street.
Driving in the Hills of Tenn. is not comparable to driving in the West. I'd try to enter Yosemite National Park from the south entrance on a California summer day, and then see how long that battery pack will last, the cells heat up as they release energy, that must be controlled, along with ambient temps to see what lifetime these cells will give us. Lithium Cells have a tendency to fail if the Charge Voltage drops below 3 volts. It could be possible to destroy a brand new cell immediately from that problem.
Welcome to the future. Remember all you use to have to do when you owned a Chevy was to carry a screw driver and a book of matches to reset the Breaker points in the distributor to 17 thousands using the match book cover as a thickness gage. How will I have to Reboot the electric car when it fails?
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written by Jim V.H., September 04, 2009
I have a 20001 Cav with 222,000 on it, will the volt do the same, and wiil it be easy on old bones and joints, getting in and out,which the Cav fails at, also stay with the bikes, I put over 50,000 I my last one.
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written by Jim V.H., September 04, 2009
Sounds great,also an old bike rider. I now have 222,000 miles on my 2001 Cav, will the Volt give me the same, and at 68, I would be concerned about getting in and out of the car, which my old cav fails at.

Thanks for the good work.

Jim
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written by Nate Stansell, September 03, 2009
Hey Alex,

As a devoted Goldwing rider [got 60K on my 1500 and my son still rides my 1200 with 100K+ on it] I am thrilled to hear you compare the Volt to the fun of riding your bike. I cross the US about every summer on my bike and I can not say many cars would hold a candle to the fun of that experience. If you are saying that I am impressed and you are a biker so I HAVE to trust you brother! I ride a 250CC Helix to work that runs 70MPH and gets 70 MPG. Now it just blows my mind to think I could drive a car that gets way better mileage [in a reasonable commute scenerio - understand that and most of us reside inside that model]. I am waiting for that final number that we all wonder about and that is what mileage will this baby get on that second gas tank after you have run'er down to the magic 30% and just keep on driving. I know we will see that number when you have it nailed down. Keep up the good work man!
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written by JimH, September 03, 2009
Richard M - These are what we call Integration vehicles. They are the first time (nearly) everything comes together as a complete unit. They get a lot of use in development and full-vehicle testing, for performance, safety, durability, etc. To save time and cost, though, not everything in this build phase is made on production tooling, and the grill/bumper that gives the 2-tone paint job you like is one of those. Sorry. The closest current Chevy production vehicle, size-wise, is probably the Cobalt, but the Volt's controls/displays are way cooler.
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written by Paul Beerkens, September 03, 2009
I have my money ready to buy one as soon as it comes available. It looks like it is really going to happen. Great job guys.
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written by Secretsquirrel, September 03, 2009
I hope they sell a ton of Volts so they can make the Z-28 Camaro with the Supercharged ZR-1 Vette engine! Zoom,Zoom,Zoom!
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written by Casey, September 02, 2009
This is the most exciting Chevy made, possibly ever. The Volt is the first GM vehicle I would consider owning.
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written by Brad Metcalf, September 02, 2009
This is an amazing advancement for the auto industry and will revolutionize the world. I can't wait to buy one. The only thing it needs now is an option to include solar panels built into the price of the car that can be attached to a roof or anywhere possible to help charge it while its not in use.

-Brad Metcalf
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written by Rob Peterson, September 02, 2009
Felix/Joe,

Chevrolet made a committment to be as transparent as possible with the development of the Volt from the very beginning (2007). This was done for a variety of reasons foremost of which was to address the public skepticism that the vehicle was technically feasible or that our company was truly committed to the production of advance technology vehicle like the Volt.

Our openeness throughout this process has had many positive benefits, most important of which is drawing the attention of leading battery development companies like LG Chem and A123Systems and the creation of supporting policies - both local and national - to accelerate the commercialization of electric vehicles. (The Volt was the only electric vehicle shown at the Detroit Auto Show in 2007, now the global auto shows are dominated by reveals of EVs, PHEVs and EREVs). We've also come to realize that even with the tremendous amount of information publicly available information on the Volt a large portion of the population still does not comprehend the capability of a vehicle like the Volt. There is still a great deal of eduction needed.

Has the competition been able to pick up on some secrets - sure. We're just as confident that the interest generated by the Volt has forced our competition into following our lead into vehicle electrification, whether they were prepared to or not.

r
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written by Neil R Gelinas, September 02, 2009
Looking at the picture of the volt, what kind of headlights will the production car have? Is there a big difference in AER mode when driveing at night with all of the exterior lights on. I am sure that the performance does not change but what about the range. Also is there a big difference in range of AER mode in cold donditions. I live in northern RI and we do go into the low teens in the winter. I currently do not have a heated garage so the car would sit out in the cold in winter. Does the volt use the gas engine to warm up the batteries in this case. How is the range in AER affected with the heater on?
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written by Alejandro Gomez, September 02, 2009
I'm really following Volt's performance and I hope this vehicle becomes the new chevy's global car 'coz the whole planet needs greener technology. Congratulations guys you're doing very good!! Please Chevy, we need this car in other countries too...!
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written by Mike B, September 02, 2009
This is great news...can you tell me how the vehicle's total range was affected? Obviously, the vehicle will not achieve 40 mile per charge in this scenario. What was it's average?

Thanks!

-mike
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written by Joe K, September 02, 2009
I agree with Felix whole-heartedly. Never-ending breathless revelations about high-profile programs that stretch on for YEARS (Volt, Camaro, SSR) make GM look silly and give too much information to the competition.
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written by Richard Marin, September 02, 2009
I am truely excited to have one of these cars for myself. Can you name a current Chevrolet model that approximates the size and feel of the Volt. I want to go to my local showroom and sit in a car that gives me some of the feel that I can expect. And is that a two-tone paint scheme I see on the car you drove to Tennessee? Pretty cool. I'd like to see some other photos of this paint job.
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written by Loboc, September 01, 2009
Very cool news. Bring some down to Dallas so we can have a peek!
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written by Mike-o, September 01, 2009
Yikes, you didn't know of course, but you're killin' me here, Alex!

Trapped in the cruel grasp of Wisconsin for thirty-some-odd years (long story), I visited that part of Tennessee in 2006 and have been wanting very much to relocate there, ever since. True story, Knoxville specifically, I kid you not!

And now I read this! As a big fan of the Volt program, this blog entry really hits me where it hurts. But "in a good way," of course.

So good for you, and your team. That's a *fantastic* place to put the Volt through its twisty, mountainous paces! It's as exciting than ever for me, hearing about all these extreme places where your team is testing the Volt. GREAT STUFF GUYS!! Keep up the good work.
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written by max_headroom, September 01, 2009
Great job GM and to you Alex for your hard work from a fellow Canuck!
This is great news!
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written by Steven Schrier, September 01, 2009
Thank you for sharing your test drive experiences with us, this is tremendous news!

Could you provide a hint about the Volt's performance, did you drive at high speeds in charge sustaining mode and if so what was the noise level like? And could you share in a general way what happened with the 40 mile AER? Your real world test drive comments are greatly appreciated.

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